Commercial Plumbing
Production rooms, taprooms and the fit out behind them.
About this serviceCentral Texas
A production taproom is a wet building. Fayette County has a growing number of them, and the plumbing that suits a bar does not suit a room where people hose the floor down twice a day and send caustic cleaning solution down a drain that was never asked to take it.
24/7 dispatch · La Grange · Fayette County
In a production room the floor is a working surface that gets washed constantly. Point drains in a flat slab do not cope with that, and the result is standing water in a space that has to stay sanitary.
Trench drains suit the job better than point drains. They catch a hosed floor across its width rather than relying on the slab falling perfectly towards one grate, and they clear the volume a hose actually produces.
The slab has to be laid to fall towards them. This is a decision at construction, and retrofitting it means cutting and re-pouring. If you are fitting out a shell, settle the drainage layout before anybody pours anything.
Grates get walked on and driven over. Kegs, pallet trucks, dollies. Light domestic grating buckles and then it is a trip hazard and a drain full of debris. Specify for the traffic.
Solids have to be caught before the pipe. Hops, grain husks, pomace, glass. A removable basket at the trench is the cheapest maintenance item in the building and it prevents most of the blockages.
Almost every serious blockage we clear in these buildings is something that should have been handled as waste rather than as wastewater.
Spent grain and pomace belong in a bin, not a drain. They swell, compact and set into a plug that jetting struggles with. Most producers give them away to a farmer, and that is both cheaper and better.
Trub, lees and yeast slurry are high strength waste. Even where a small volume is permitted, they load the system heavily and they are a common reason a small municipal plant takes an interest in a producer.
Caustic and acid cleaning solutions cannot simply be dumped. They will sit outside the pH range a sewer will accept, and in quantity they are hard on the pipe as well as on the treatment works.
That is what a neutralisation tank is for. It holds and balances the discharge before it leaves the building, and on many sites it is a condition of connection. Whether you need one depends on your volumes and on what the utility says, and it is a question to ask early rather than at inspection.
Talk to the utility before the fit out, not after. Discharge limits, monitoring and any pre-treatment requirement are far cheaper to design in than to retrofit into a trading business.
Cleaning is most of the work in a production space, and cleaning runs on hot water and pressure.
Size the hot water for the cleaning schedule, not the headcount. A brewday and a keg wash use far more than the restrooms do. Running out mid clean is the complaint we hear most, and it is a sizing decision made years earlier.
Hose stations need real flow. A long run of undersized pipe to the back of the building gives you a disappointing hose exactly where the work happens.
Backflow protection is not optional here. Hoses sitting in tanks and vessels are a direct cross connection to the drinking supply. Every hose station needs proper protection and it needs to be the right type for the risk.
Keep the customer side separate in your head. The bar, the restrooms and the kitchen are ordinary commercial plumbing with ordinary requirements. It is the production side that carries the unusual ones, and mixing the two up is how a fit out ends up under specified.
Tell us what you produce and roughly what volume, and whether the building is a fit out or already trading. That sets the whole conversation, because the answers are completely different for a shell and for a room full of tanks.
We work across La Grange, Schulenburg, Flatonia and the rest of Fayette County. We would rather sit down over a drainage layout before the slab is poured than jet a grain plug out of a lateral on a Saturday, and we will tell you plainly when a question belongs to the utility rather than to us.
FAQ
No. It swells and compacts into a plug that resists jetting, and it is the single most common cause of a blocked line in these buildings. Bin it or send it to a farmer.
It depends on your volumes and what the utility requires, which is why it is worth asking them before the fit out. Caustic and acid cleaning chemicals fall outside the pH a sewer will accept, and in quantity that becomes a condition of connection.
Because the floor gets hosed rather than spilled on. A trench catches water across the width of the room and handles the volume a hose produces, without depending on a perfectly laid fall.
Yes, but it is a capacity question rather than a fault. Hot water in a production space should be sized against the cleaning schedule, which uses far more than the restrooms ever will.
Yes. A hose left in a vessel is a direct connection between that vessel and the drinking water supply whenever pressure drops. Every hose station needs protection appropriate to the risk.
The drainage layout, before the slab is poured, and the utility's discharge requirements. Both are inexpensive to design in and very expensive to retrofit into a trading business.
Services
Production rooms, taprooms and the fit out behind them.
About this serviceTrench drains and the solids that reach them.
About this serviceGrain and pomace plugs in a lateral.
About this serviceHot water sized for a cleaning schedule.
About this serviceChecking what a building's drain has been fed.
About this serviceFayette County call-outs when production stops.
About this serviceTalk to someone now
Tell us what you make and whether the building is a shell or already trading. The answers differ completely.
Call about a production space